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Old 01-31-2008, 08:08 PM   #1
George
 
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Default Max thickness of metal and blade required

I was asked by a friend if I could cut a pattern for him from thick metal? I was wondering if anyone could help me out. I own a Hawl 16, and would like some information. I believe the thickness is about 1/4 to 3/8 inch thick.
Thanks,
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Old 01-31-2008, 08:11 PM   #2
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I have cut heavy aluminum from a stopsign with a scroll saw. It wasn't quite that thick though.
A metal blade is a must I ended up going through tons of regular blades.
I also purchased some Jr. Hacksaw blades that were 6" long with pins in them. I cut them down to 5" and they worked quite well for roughing out.

You do have to be carful of the fillings that accumulate.
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Old 01-31-2008, 08:14 PM   #3
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Thank-you for your help and knowledge. I will have to look for some Jr. hacksaw blades and give it a try. I know how safe we all have to be around metal and even wood.
Thanks again,
George
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Old 01-31-2008, 08:34 PM   #4
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It's gonna be a ring dinger for sure! I was trying to cut 3/4 aluminum and it was taking all day to go 1/8" I tried several blades including metal blades, but not hacksaw blades. I ended up using a drill and playing connect the dots, then ground my way to victory "American Chopper" style. I still have 2 more pieces I need to cut, but from 1/2" aluminum. I can't wait till that day arrives. Don't forget the gloves. I wear gloves in my gloves and that isn't really enough. Metal gets hot fast.
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Old 02-01-2008, 12:06 AM   #5
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The only piece of metal I've cut (besides quarters) was about 1/32" thick. I used a metal cutting blade and still had to take it really slow and easy. I wouldn't dare trying anything as thick as you are talking, but it may be possible with the right tools.
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Old 02-01-2008, 12:42 AM   #6
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Quote:
Originally Posted by riding77sportster
I was asked by a friend if I could cut a pattern for him from thick metal? I was wondering if anyone could help me out. I own a Hawl 16, and would like some information. I believe the thickness is about 1/4 to 3/8 inch thick.
Thanks,
riding77sportster
I would like to cut mettal also. and I guess you can cut it with just blades. but my saw dealer. has a resavore to help keep the blade cool. I am interisted in how that works. but don't have any empho yet. but it is duabale . I am interested in your post. and some of the answers you get. your friend Evie
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Old 02-01-2008, 02:39 AM   #7
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Thanks for the info and suggestions. Im going to cut down some hack saw blades that will fit my old band saw and see what happens. I will have to keep the blade cool, but it might work. What the heck, thats what makes it a learning experience.
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Old 02-01-2008, 07:46 AM   #8
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Great point Evie...I forgot all about that. Hawk has a reservoir accessory for liquid cooling.
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Old 02-01-2008, 08:06 AM   #9
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Hey Jim,

Please give us a little detail about cutting coins, if you don't mind

Thanks, oops99
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Old 02-01-2008, 08:31 AM   #10
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Quote:
Originally Posted by oops99
Hey Jim,

Please give us a little detail about cutting coins, if you don't mind

Thanks, oops99
Steve Good has a couple videos on youtube that shows how to make a jig and how to cut the coins.
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