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Old 08-03-2009, 01:20 AM   #1
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Default Need a REALLY Small Forstner Bit

I'm looking to find a really small bit, in the 1/16" to 1/8" range. Most kits, etc, don't seem to have them under 1/4".

Has anyone ever seen a smaller sized bit, and if so, do you know where they could be found?

Thanks!
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Old 08-03-2009, 01:23 AM   #2
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Why do you need one? Why won't a conventional lip and spur woodworker's drill bit suffice?
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Old 08-03-2009, 01:41 AM   #3
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I'm trying to drill shallow, flat bottomed holes into a puzzle without any surrounding kickout of the wood and the paper material. Want to inset something into the wood, similar to John B's "Google Eyes" technique. A 1/8" bit would be perfect, I think.
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Old 08-03-2009, 01:54 AM   #4
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A lip and spur drill bit should meet your needs. It will not create a perfectly flat bottom because of the spur, but the projection will probably be so slight as to be insignificant. If you insist on having a perfectly flat base, you will probably have to resort to a router cutter mounted in a router.
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Old 08-03-2009, 02:00 AM   #5
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Thanks, Gill. I had a Brad bit in a 1/8" size, so I gave it a shot. You're right; it worked as well as I would have suspected the Forstner would. The problem I have now is that the center spur is going too deep and out the back of my 1/4" plywood when I'm at the depth that I need for my base. That will be a problem with the Forstner as well.

Hmmm. I'll have to fudge around with it some more. Thanks for the idea.

Maybe I can find a bit with a smaller spur. This one seems kind of big.
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Old 08-03-2009, 03:38 AM   #6
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How about grinding the spur to fit your needs?
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Old 08-03-2009, 05:10 AM   #7
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G'day Shawn,
WD beat me to it. Hit it on the grinder
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Old 08-03-2009, 05:50 AM   #8
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How about a straight router bit. Flat on the bottom. I have never tried one in a drill press but maybe...
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Old 08-03-2009, 11:47 AM   #9
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As long as you chuck the router bit in very tightly it should work in a drill press. Medium speed (1100 rpm or so) is probably best. Just make sure it is a very sharp bit or it will tear out the entry edge.

Or, as others have said...grind the tip off the spur bit.

When I insert pegs into my tray puzzles, I just use a regular wood bit. The little concavity at the bottom of the hole doesn't seem to matter and the wood will break before the glue joint does. With epoxy, it really doesn't matter at all.

george
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Old 08-03-2009, 02:49 PM   #10
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Quote:
Originally Posted by sawdustus View Post
When I insert pegs into my tray puzzles, I just use a regular wood bit. The little concavity at the bottom of the hole doesn't seem to matter and the wood will break before the glue joint does. With epoxy, it really doesn't matter at all.

george
Thanks for the ideas, guys.

George, while I'm aiming to get a flat base, it's not absolutely critical. What I'm aiming for most is to make a hole without surrounding tear-out. I tried a regular bit first on scrap material, and the paper around the hole is lifting up to form a tiny mushroom. Do you get the same thing when making your peg holes?
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