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Intarsia and Segmentation

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Old 10-09-2009, 08:50 PM   #1
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I would like to start my first intarsia project .I like to get some members thoughts on what kind of tools I would need beside a scroll saw . THANK YOU JOHN (big mac)
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Old 10-09-2009, 09:10 PM   #2
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Hi Big Mac...you can get by with as little or as much as you want to buy
I think, besides a scroll saw, you need something to sand with. For years, all I had was a drill press, which I interchanged flex drum sanders (about $5 each) and sanding mops on.

Now, I have a sander/buffing machine so I can have a 220 grig flex drum sander on one side, and a 180 on the other. The sanding mop now stays on the drill press and I have an oscillating spindle sander- which is very handy for squaring up edges as well as removing a lot of material when shaping.

As with anything, you can accumulate "toys" as you improve and find a need. A bandsaw is another handy item for cutting down boards and resawing pieces thinner.
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Old 10-09-2009, 09:43 PM   #3
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All I've used is a scroll saw and a dremel. Sometimes I will use my belt sander for sanding, but 95% is done with the dremel. Then I hand sand.
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Old 10-09-2009, 11:08 PM   #4
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I use a belt sander and a dremel to shape my projects but I'm planning on getting a flex drum sander from Seyco soon.
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Old 10-10-2009, 12:45 AM   #5
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If you don't like sanding the fine work, I'd recommend a sanding mop. I thought they were a little pricey, so I built my own. Here's a link to what I did. I also have an oscillating sander, which is nice, but I think you could get away with just a rotary (dremel) tool.

Made my own sanding mop
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Old 10-10-2009, 01:10 AM   #6
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When you are using sanding mops, what grits are you using and what supplier did you use?
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Old 10-10-2009, 03:49 AM   #7
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I used 180 grit sandpaper on the one I built. It was sandpaper from Harbor Freight.
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Old 10-10-2009, 11:55 AM   #8
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Big Mac
If you want a flex drum sander All you need to do is buy the grinder from Grizzly or Lowes. I recommend the 8" not the 6" bench grinder. Variable speed is helpful but not necessary. Then you can buy the adapter from either Seyco or Judy Gale Roberts along with the sanding sleeves. I use 80, 120 and 220 grit sleeves depending on how much wood I have to take off. Also as the sleeves become loose on the pad buy the swim noodles to replace the padded sleeves as needed.
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Old 10-10-2009, 01:29 PM   #9
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Swim noodles! What a great idea! Thanks!
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Old 10-10-2009, 03:22 PM   #10
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Thanks for all the great ideas .I thought I was going to have to buy alot of expencive tools to get started. big mac
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