Welcome Heather!
Birch ply can be quite tough, the amount and type of glue in the plywood makes a big difference too so it varies. It sounds like your blade ought to be OK but if they are generic blades and not one of the top brands they could just be dull and difficult to control, there can be a lot of variation in a batch.
If you are not using either Pegas, Olson or Flying Dutchman blades buying some would be one of the best moves you can make. Sometimes you can find a blade you like that isn't one of the top three but mostly it transforms what you're doing to have a really good blade. Mike at Mike's Workshop (Check out the Other Great Sites link in the left column for his site) does a sample pack of Flying Dutchman so you can try a range of solutions.
If you put clear packing tape over the pattern when you cut then it helps stop the burning. The plastic tape melts and lubricates the blade. Bizarre but true.
Chris
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Last edited by BobD : 02-16-2007 at 03:48 PM.
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