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Old 06-02-2011, 02:58 PM   #1
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Default Cutting thin lines in Fretwork?

Okay, so, how do I cut thin lines (like hi-lite lines) in a piece WITHOUT leaving an obvious hole where I drilled my pilot hole? I've used drill bits for wire-gauge in my Dremel (cause my drill press won't hold those small bits), but the hole is STILL too big for the scrollsaw blade, and leaves glaring hole at one end of the line, so I have to widen my hi-lite line to hide that fact. It's frustrating, as some of the lines I need to make would be much more attractive if they were thinner. I live on the Oregon coast, and there are no "clubs" or local woodworking groups (that advertise, anyway) that I can get help with. I've been scrolling for less than a year, and find that I love fretwork, but I'm eager to try intarsia once I get better at what I'm doing now. (I'm kinda obsessive that way.) Hope someone out there can help me. Thanks.
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Old 06-02-2011, 03:08 PM   #2
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Bobblehead,
You are doing it the right way. Use the smallest blade you can use and the smallest drill bit for that blade. You can get micro bits online at mikes workshop and sloans. Once you insert the blade you will need to do the feathering technique to elongate the hole as you mentioned. Sometimes you can hide the entry hole along the vein instead of at one end or the other.
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Old 06-02-2011, 03:08 PM   #3
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Old 06-02-2011, 07:47 PM   #4
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Bobblehead, what Mike said and you can also drill your holes at the intersection of 2 lines making the hole less obvious.
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