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Old 08-10-2009, 10:06 PM   #1
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Default what wood to use?

so i just finished my first project on a 3/4" sanded hardboard and i just started a project on a 3/16" birch hard plywood. i keep having a problem where some of the plywood is breaking and chipping taking the first coat of board off. mainly in thin cut areas. Maybe im using the wrong type of wood i was using a new blade. so im curious what are good types of wood to use and how i can help stop this problem its frustrating to finish half a project then have this happen and its ruined
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Old 08-10-2009, 10:16 PM   #2
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also i noticed that the birch ply was a unfinished ply with a paper thin layer of birch on top if that helps
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Old 08-10-2009, 10:33 PM   #3
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For me, I do use birchplywood (bought from local lumber yard) on a lot of my projects, but I also use slabs of different woods as I have access to a tree trimming business that gives me all I want for free. I also have access to cedar, my uncle makes cedar post on his farm so he gives me the scrap. What I'm saying all this for is that, it is personal choice on the wood choice. From the way you are sounding about the "tear out" in your wood. It may be because you are using the wrong blade. When I choose a blade, I choose the blade by the thickness of the wood. For example you are using 3/16" I'd choose a blade with a bunch of teeth. Sorry, can't remember the blade numbers off hand. Also, not sure if you have a variable speed saw or not, if so play with your speed adjustment, I've found that sometimes if you either slow down the speed or even speed up will make a difference. I hope this gives you some direction in helping you. Another thing, try to get the finished plywood if you choose that type. For some reason I have better luck with that type better than I do with unfinished. Also, check around your town and see if they are any tree trimmers or even woodshops, they sometimes will either give you there scraps or sell them to you really cheap.
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Old 08-10-2009, 11:08 PM   #4
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Breaking off the outer ply is usually caused by a blade with too few teeth and the teeth are too large. Same with a band saw or circular saw. One partial cure is to cover the back of your cuts with masking or painters tape, and to use a backing board.

What blades are you using?
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Old 08-11-2009, 01:32 AM   #5
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well the breaking is happening on thefront of the piece not the back
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Old 08-11-2009, 02:00 AM   #6
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Use Packing Tape and cover over the front, it will keep it from tear outs, plus will make your blade last longer as the tape will lubrcate the blade.
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Old 08-11-2009, 02:26 PM   #7
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Get yourself some better quality material to work with. Find yourself a supplier that sells baltic birch plywood.It is a far better plywood than the regular birch plywood you are trying now. There are more plies to the baltic birch, and the outer layers are thicker than that other stuff your fighting with.I wouldnt bother cutting prefinished wood, as once your done cutting, youd have to refinish it if you wanted finish in the fretwork parts. Combine that, with a good blade and practice, you should be cranking out great projects quickly.
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Old 08-11-2009, 03:39 PM   #8
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Quote:
Originally Posted by highdarkness View Post
well the breaking is happening on thefront of the piece not the back
OK, this is probably a silly question and please don't be offended, but are you sure the blade is in right side up? Believe me it wouldn't be the first time. I've put them in upside down a time or two myself. Reason I ask is that it is pretty unusual to get chipping on the top of a piece. The teeth of a standard scroll saw blade point downward. On reverse tooth blades, there will be a few at the bottom that point up. This is designed to practically eliminate any tearout on the top of the piece and minimize it as much as possible on the back.

Can you tell us what kind of blade, tooth configuration and size you are using?
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Old 08-11-2009, 08:33 PM   #9
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highdarkness, most birch plywood from the "Borg" stores the birch is nothing more than a veneer, as Dale said get some good BB plywood or Finnish birch plywood that has exterior glue. When cutting thin plywood I use a 28 t.p.i. 2/0 blade.
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Old 08-11-2009, 10:13 PM   #10
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Welcome to Scrollsawer! Another solution would be to use a cheap, easy to cut hardwood such as butternut or poplar. They are only about 4 or five dollars a bft and cut smoother and easier than plywoods.
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