Bob, I emailed you with this information, but will add it here, as I don't know if you check that address regulrly..
Bob, here's a few tips on that Woodcarving Merit Badge.
First...a couple patterns, for the carving in the round and demonstrating the different cuts. I use two , one for practice and getting the boys to use the required cuts. This is what's called a five minute owl, and can be found at
http://www.mindspring.com/~chipps96/club-owl.htm. If this doesn't work, let me know and I'll send you the pattern and instructions, but I'd rather not copy some one else's pattern without their permission. Next pattern is on L.S. Irish's site and is called 'pumpkinseed fish decoy' I cut out the blanks of all the parts and put them together as a kit for the boys to carve, assemble and finish.
http://www.carvingpatterns.com/fishdecoy.htm
Second.....for the relief carving...we have used this both at camp and at our troop meeting. Most of these kids are in the 11-12 year age group, and need something pretty simple, so I have them take a 3'x5' pine or basswood block and draw their initials, name, 'DAD', 'MOM' or whateber on it in block letters, then either cut away the back ground or incise and remove the letters from the block. Either way serves as an example of relief carving. Some of the guys got quite creative with this and others used very simple designs. Remember this is an intoroduction to woodcarving and it's usually the younger scouts who take this badge.
A roll of duct tape will serve as thumb guards.....cut strips and wrap everyone's thumbs, unless you have a ready supply of thumb guards.....I also had them bring a leather or heavy canvas glove for their 'holding hand'.. had a few minor nicks, but notheing worth worrying about.
Check with Rick Ferry to get a supply of Murphy knives....he gave us a good price a few years back on his Murphys, and they came sharpened, ready to go. I also had our troop members bring a simple pocket knife and taught them to properly sharpen it and then used that for the projects.....even the relief worked pretty well but I did have gouges ready for them to finish the rmoval of the background. I picked up three sets of cheap Chinese gouges at our local Ben Franklin store for around 6 bucks a set. I know, those are pretty junky, but they have decent steel, and I spent about an hour regrinding, honing and stropping the sets to get them to a suitable condition. The troop now has several sets for futeure use, and no great expenditure. You have to reinforce the concept of buying good tools to these kids, and it's a good idea to have a couple of the gouges left as they come from the box to show how improperly sharpened tools are a turn-off!
If I can give you ny further let me know.
Al